Making spicy ghost pepper popsicles: how do I calibrate the heat and keep it evenly distributed?

I'm making ghost pepper ice pops for a kids' popsicle stand. We do this every year and each year we introduce a few weird flavors.

Goal: someone who likes spicy food takes a lick and goes "wow, that's really spicy" — genuinely hot, but not novelty-challenge dangerous, since it's served to the public.

We will of course be very careful to separate this from the other popsicles, only serve it to adults, etc...

The hot sauce is basically the whole flavor. My base is water, a vinegar-based ghost pepper hot sauce, a little sugar, lime juice, and salt. (That is generally how you run the popsicle stand. Each flavor is just that ingredient without much additional stuff.)

Two things I'm trying to get right:

CALIBRATING THE HEAT

  • What's the reliable way to calibrate — freeze a test spoonful and taste it fully frozen, rather than tasting the mix warm?
  • Any tips on making the heat pleasurable rather than just punishing? I'm assuming sugar/acid/salt balance matters (like hot honey), but I'd love specifics on ratios or what actually shifts "painful" toward "crave-worthy."
  • Rough sanity checks on landing "very spicy but safe for a willing adult" would help

— I'd rather build up carefully than overshoot.

KEEPING IT EVENLY SPICY

I have noticed that when I make popsicles, often the ingredients freeze unevenly and all the flavor sinks to the top or the bottom. I am worried that if I make a ghost pepper popsicle all the hotness will concentrate in one place and it will be insanely over hot in one spot.

Is this something to be worried about? Are there ways to address it? I'm considering xanthan gum (~1/4 tsp per cup) to gel the base so nothing migrates. Is this a good idea? Overkill?

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